How the Concrete Vibrator Changed Concrete Mix Design
Source: How the Concrete Vibrator Changed Concrete Mix Design | For Construction Pros Over the last 60 years, concrete vibrators have evolved into a necessary machine for concrete jobs. Industry studies have highlighted separation issues, vibration energy, surface defects, and mix incompatibilities—leading to the development of a more predictive concrete placement experience. Concrete vibration dates to the late 1960s when Thomas Reading, an engineer from the U.S. Army Corps of Engineers, set vibration placement recommendations through vibration tests. At the time, the normal slump of structural concrete was three to four inches, had a “peanut butter” like consistency, and placed in forms by a concrete bucket. Reading used a larger horsepower motor to maintain a maximum vibrator speed that ran the vibrator heads for the current consistency of mixes. Reading concluded that the vibrator frequency should never exceed 10,000 vibrations per minute (vpm) due to his observation of concrete material separation. At that time, the American Concrete Institute (ACI) 309 Consolidation Guidance Specification reflected Reading’s research and limited the vibrator frequency to that maximum frequency. Surface voids were mistaken for entrapped air. Through today’s research, we’ve come to understand that surface blemishes come from vibration-frequency-forced bleed water. Ten years later, mix designs were being transformed by a chemical additive called a water-reducing agent (WRA) to allow for a more workable concrete mix for the future of economical concrete placements by pumping instead of concrete buckets. By the end of the next several decades, the volume of pumped commercial concrete reached 80%. The increased use and type of WRAs (plasticizers) allows for more possibilities of bleeding. With the increased bleeding in pumpable mixes, present concrete mix designs started to take on a "soup-like" consistency. While the vibrator design remained the same, manufacturers began to increase the amount of vibrator frequency. As [...]